Seven Outstanding Features Of Metal Stamping Die Operations

(1) High production efficiency The number of parts or process content completed per unit time is several times higher than that of general processing methods, or even hundreds to thousands of times. Moreover, the metal stamping process can also use one mold, multiple parts, and multiple process content combined processing methods on a set of stamping molds to further improve production efficiency.

(2) The product quality is stable and the interchangeability is good. The metal stamping mold is used to form the product, and the factors that affect the product quality change are few, and the degree of harm is low. Some factors can be corrected by taking appropriate measures, so that the quality of the product is controlled within the ideal range. The stability of the product quality can effectively ensure its interchangeability. Good interchangeability is the basic guarantee for mass production of the assembly line. At the same time, it is also conducive to product maintenance and replacement.

(3) Material utilization rate is high. Through different layout methods, such as: cross, diagonal, multi-row, mixed, nested, and even no-waste layout methods, it can effectively improve the utilization rate of materials and reduce the material cost of products. .

(4) The material does not need to be heated. Under normal circumstances, the material does not need to be heated during the stamping operation. This not only saves energy, reduces heating equipment and site occupation, but also avoids shape and size instability caused by surface oxidation, burns, and deformation of products caused by heating. It can also prevent the adverse effects of temperature rise on the mold.

(5) The mechanical properties of the stamping parts have been improved. Affected by the hardening phenomenon of metal stamping, the surface structure of the stamping parts is tight, the hardness and wear resistance are increased, and the strength and rigidity of the stamping parts are also improved.

(6) A wide range of applications. There are many products suitable for stamping. It can solve many processing contents that are impossible or difficult to complete by general mechanical processing, especially for the processing and forming of some thin, soft, difficult, strange, micro parts, or non-metallic material parts. Metal stamping forming is a strong processing and forming method.

(7) The operation is simple and the labor intensity of workers is low. The forming process and basic quality of products are mostly guaranteed by molds and stamping equipment. The basic actions during operation are the same and are not affected by the complexity of the product. Operators need certain technical requirements and are trained on the job before they can start operation.